One: Weibulun Import Substitute 1L Experimental Titanium Alloy/Copper Alloy/Tungsten Alloy/Magnetic Material Powder Internal Mixer Machine Purpose

Weibulun Import Substitute 1L Experimental Titanium Alloy/Copper Alloy/Tungsten Alloy/Magnetic Material Powder Internal Mixer is suitable for mixing, dispersing, and kneading raw materials such as titanium alloy, tungsten alloy, copper alloy, magnetic materials, etc. It is a small-scale experimental equipment in the industry, a product chosen by universities, research laboratories, and other units, and one model among small experimental internal mixers, more commonly used for testing in universities and research institutions.

Two: Application Scope

It has been selected by many domestic universities, with main collaborating units including higher education institutions, research institutes, central state-owned enterprises, listed companies, corporate units, etc.

Three: Technical Features

Mixing chamber made entirely of alloy material, open-close structure for easy disassembly and cleaning without contamination, imported oxygen content detection with high precision, automatic gas replenishment throughout the process, energy-saving, safe, easy to operate, PLC intelligent system, good dispersion, low noise, long service life, extremely low maintenance frequency, built-in dust collector, all technologies from Taiwan, core components imported.

1. Mixing chamber adopts "M-W" pressurization type, equipped with cooling or heating devices. Material: full alloy, processed in one piece by precision CNC machine tools to ensure strength and accuracy.

2. Rotor blades: HRC can reach about 62, ensuring wear resistance and durability.

3. Servo coaxial separation technology: The rotor can be separated with one end face as the axis, breaking the bottleneck of traditional internal mixers. The open-close internal mixer effectively controls unnecessary economic losses caused by material contamination. When the mixing chamber is opened or closed, the rotor remains suspended in the middle, facilitating easy cleaning and material change, the rotor is detachable, allowing staff to clean any part, with an all-around, no-dead-angle design.

4. Transmission system. A newly designed high-efficiency low-voltage three-phase asynchronous motor, with cast iron casing, suitable for continuous duty (S1) operation. Features high efficiency, novel structure, aesthetic appearance, low noise, small vibration, high insulation grade, stable quality, and high torque.

5: Temperature control system: Heating, cooling, constant temperature.

6: Software control system:

6.1 Data collection and export:

The PLC system collects parameters such as speed, temperature, and torque every 1 minute and exports them in table form. This facilitates the organization and analysis of experimental data, greatly enhancing the convenience and reliability of scientific research experiments.

6.2 Real-time curve display:

Real-time curves of speed, temperature, torque, etc., for more scientific analysis of material status and formulation experiment adjustments.

6.3 Quick check and self-check function

It has the advantage of quickly identifying fault points, reducing repair time, and avoiding secondary damage caused by misjudgment. If an external oil temperature machine exceeds the set upper limit, it will alarm, stop working, cut off power, etc.

7: Imported oxygen content detection components, high detection precision

7.1: Inert gas introduction (nitrogen or argon)

Users set the upper and lower limits of oxygen content, and the equipment automatically starts and stops the inert gas switch, greatly saving gas consumption.

7.2: Oxygen content detection

Four: Technical Parameters:

Working capacity:------------------------1L

Mixing chamber and rotor material------------------------Full alloy

Rotor speed ratio:------------------------1:1.25 customizable

PLC :-------------------------Programmable

Display screen:--------------------------10 inch

Installation dimensions:---------------------------L700×W1200×H1950mm

Total machine weight:---------------------------1000KG

Five: After-sales Service

1. Provide on-site installation guidance;

2. Responsible for on-site debugging and trial run of the supplied equipment until acceptance;

3. Responsible for on-site operation and maintenance training for the recipient's personnel;

4. One-year warranty under correct operation, with long-term supply of spare parts guaranteed;

5. Long-term technical consultation services;
6. Free regular inspection and maintenance every 2 years, with labor and travel expenses borne by our company during maintenance.

7. Within and outside the warranty period, upon receiving notice of equipment failure from the demand side, the supplier will provide a clear solution within 3 hours; if the supplier's personnel are required, domestic repairs will be completed within 48 hours. For international users, it depends on visa situations and further negotiation with foreign clients.